End-to-End Production Tracking & Barcode System for Kitchen Manufacturing

In the kitchen manufacturing industry, tracking work-in-progress (WIP) efficiently across multiple production stages is a significant challenge. The client had a complex production flow involving:

1. Material Cutting
2. Assembly & Component Production
3. Quality Check & Rework Management
4. Packing & Dispatch

They faced several pain points:

• - No Real-Time Production Visibility: Without a tracking system, managers had no clarity on production status.
  
• - Manual Paper-Based Tracking: Orders were tracked using spreadsheets, increasing errors and delays. No
  
• - Standardized Workflow: Each department operated differently, leading to miscommunication. Difficulty in
  
• - Managing Rejections & Rework: There was no structured way to track and reassign faulty items. Machine
  
• - Downtime Issues: If a machine broke down, reallocating jobs manually led to production slowdowns.
  
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• The client needed a barcode-based tracking system that provided a real-time view of production, automated workflow structuring, and enabled seamless tracking of rejected/reworked components to reduce material waste and increase production efficiency.

We built a barcode-enabled production tracking system that allows real-time monitoring of the manufacturing process. Key functionalities include: Custom Workflow Definition, Barcode-Based Tracking, Live Dashboard Monitoring, Rejection & Reprocessing, Cut-List & Machine Breakdown Handling